How Do Industrial Ultrasonic Cleaners Work?

How Do Industrial Ultrasonic Cleaners Work?

Cleaning technology has truly evolved over the centuries, but there’s no doubt water was the first cleaning agent to be used. Over time, humanity developed various types of soap using natural resources. That practice remained in play and spread throughout different cultures for centuries. Eventually, people discovered that adding friction to the mix helped improve their cleaning efforts. Then, a range of tools and technology was developed to further enhance and simplify the process. Today, businesses have numerous options available to them for cleaning and maintaining their equipment and products, with ultrasonic cleaners being among the most popular. 

Taking a Closer Look at Ultrasonic Cleaning

Though cleaning practices are as old as humanity itself, ultrasonic cleaners are relatively new. First developed back in the 1950s, they’ve been around for less than a century. Still, they’re quickly rising through the ranks to become common installations in today’s businesses. Companies like Kaijo Shibuya are here to help businesses take advantage of all the benefits of ultrasonic cleaning. They offer an array of ultrasonic cleaning systems to meet the diverse needs of businesses. As you’re considering the benefits and possibilities of this type of solution, take a closer look at ultrasonic cleaners and how they work.

How Industrial Ultrasonic Cleaners Work

Several types of industrial ultrasonic cleaning systems are available. However, they all basically work in the same way. They have three distinct components. One is the ultrasonic generator. It converts electrical energy into ultrasonic frequencies. Another is the transducer, which converts those frequencies into mechanical energy. There’s also the cleaning tank. It’s filled with the cleaning solution of choice as well as the items to be cleaned. Ultrasonic energy is sent through the cleaning solutions in the tanks to remove dirt and other contaminants from those items. 

Digging Deeper

Digging deeper into the ultrasonic cleaning process reveals additional details about its effectiveness. The previously mentioned generators create the energy needed to send pulses to the transducers. In turn, the transducers deliver specific frequencies of energy through cleaning solution in the tanks. Those frequencies basically generate bubbles that come into contact with the surfaces of the items being cleaned. Those bubbles wear away the contaminants on the surface of the items, leaving them clean and smooth.

For some companies, deionized water alone is a suitable cleaning solution to be used in ultrasonic systems. It’s purified and doesn’t leave behind residue. In other cases, though, additional solvents need to be added to the mix. These can include degreasers and antimicrobial solutions among many others. The type of cleaning solution to be used depends on the materials or components being cleaned and the debris or contaminants being removed. 

Why Are Ultrasonic Cleaners So Popular?

Ultrasonic cleaning systems are popular for several reasons. One is their thoroughness. They can clean grime and other substances from components of all shapes and sizes. That includes those with crevices that can’t be reached through manual cleaning. At the same time, ultrasonic cleaners are incredibly versatile. They can be used to clean numerous materials, including metals, glass, ceramics, and certain types of plastics to name a few. These systems can also be used in a range of industries, such as automotive parts, aerospace, manufacturing, and health care. 

Making Ultrasonic Cleaning Part of Your Routine

Quite a few companies use ultrasonic cleaning to remove surface contaminants from their products or the materials they use. Others use these cleaning systems to maintain components of their machinery. They can eliminate lubricants, rust, and many other issues that could detract from the efficiency and lifespan of industrial equipment. Whatever your industrial cleaning needs may be, ultrasonic cleaning could be the answer you’re looking for.

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About the Author: Barry Lachey

Barry Lachey is a Professional Editor at Zobuz. Previously He has also worked for Moxly Sports and Network Resources "Joe Joe." he is a graduate of the Kings College at the University of Thames Valley London. You can reach Barry via email or by phone.